日立HGP電梯安裝調試手冊
日立HGP電梯安裝調試手冊
HGP 電梯安裝調試手冊 編號:GY081-05 P-1
前 言
本資料介紹 HGP 型電梯,該梯種以集成了變頻控制和邏輯控制的 EV-ECD01(MCUB)
控制板、SCL 串行通訊系統(tǒng)和 RD-DMS01 變頻門機系統(tǒng)作為電氣的關鍵組成部分,并基本使
用了 GVF-Ⅱ型電梯的機械系統(tǒng)。
資料編寫目的:隨著 HGP 電梯的開發(fā)成功,在工程方面需要提供安裝、調試、維修和
保養(yǎng)各項工作的技術說明。本資料是根據 HGP 電梯的技術特點,列出電梯在工程環(huán)節(jié)中所
需使用的資料。
HGP 電梯電氣系統(tǒng)最大的特點是將 GVF-II 電梯中的 FMT(邏輯控制),TD3100(變頻
控制),SCL-A(串行通訊)三個模塊功能集成在一個板(MCUB 板)上,現(xiàn)場操作方法上有
較多不同,這方面的內容請參考 HGP 電梯《MCUB 板使用說明》、《艾默生變頻器專用操作面
板使用說明》和手持編程器(GHP)《GHP 使用說明》;機械方面主要是使用同步電機,采用
了 2:1 吊掛方式,轎頂反繩輪、對重反繩輪、機房主機安裝上存在不同,該部分的作業(yè)可
參照 NPM 進行。
由于 HGP 電梯在電氣控制原理上與 GVF-Ⅱ、GVF-Ⅲ電梯有較多的相同點,又基本使
用 NPM 電梯的機械系統(tǒng),所以本資料對于相同點不再進行敘述,只作出說明“與 XX 電梯
保持一致”。
本資料基本內容:
(1) HGP 電梯構成和技術特點。
(2) 安裝部分。電氣回路圖的使用說明;控制柜及轎頂電器箱等重要電氣部分的名
稱、功能介紹;工程大、細線及地線的安裝等。
(3) 調試部分。運行前需進行檢查的電梯各項安裝情況,控制柜絕緣測試、低速試
運行、變頻門機的調試運行、層高測定操作、高速運行調試、平層精度調整等。
如有修改意見,請?zhí)顚懜巾摰摹禜GP 電梯調試手冊改進意見表》(復印有效),傳真
或直接交由工程本部工程技術科以作修改。
編寫:孫德明
校對:郭志海
張 丹
審核
批準
HGP 電梯安裝調試手冊 編號:GY081-05 P-1
目 錄
一.HGP 電梯的技術概述··············································4
1.技術構成及特點··················································4
2. HGP 與 NPM、GVF-Ⅱ的簡單比較········································4
2.1 機械部分的不同點············································5
2.2 電氣方面不同部分的簡單比較···································6
3.HGP 電梯的規(guī)格················································7
二.HGP 電梯機械部分的安裝···········································7
三.HGP 電梯電氣部分的安裝···········································7
1.電氣回路圖的說明·················································7
1.1 電氣回路圖的類別和內容·······································7
1.2 控制柜對外的接線代號及用途···································8
1.3 電氣回路圖的讀圖方法·········································8
2.電梯電源參數······················································10
3.控制柜概要······················································10
3.1 控制柜尺寸及主要部件的安裝圖·································10
3.2 控制柜內部主要部件的名稱和功能·······························11
3.3繼電器RYBD板元件布置圖···········································11
4.轎頂電器箱元件布置圖············································12
5.井道內器件、電纜的安裝··········································13
5.1 井道內器件的安裝與接線······································13
5.2 井道內電纜的安裝············································13
6. 廳外召喚箱的安裝、接線及 DIP 開關的設置·························14
7. 接地線作業(yè)·····················································14
7.1 控制柜內接地線回路圖········································14
7.2 系統(tǒng)地線敷線圖··············································15
8. 其他敷線························································15
四.運行調試···························································15
1. 運行前準備······················································15
1.1 運行前檢查·····················································15
1.2 控制柜絕緣測試·················································15
1.2.1 準備工作··················································15
1.2.2 測試方法··················································16
1.2.3 各回路絕緣標準阻值········································16
1.3 電壓測試························································17
HGP 電梯安裝調試手冊 編號:GY081-05 P-3
標記 處數
1.4 混雜電壓檢查····················································17
2. 變頻門機的調整···················································17
2.1 機械調整···················································17
2.2 電氣系統(tǒng)介紹····················································19
3. 低速試運行······················································21
3.1 磁極位置校正····················································21
3.2 低速運行··················································21
3.3 安全回路的確認駛················································22
3.4 變頻門機的門寬自檢測············································23
4. 高速試運行前檢查和調整··········································23
5. 高速試運行······················································23
5.1 層高測定························································23
5.1.1 層高測定運行前的確定··········································23
5.1.2 層高測定的操作順序·············································23
5.2 高速試運行······················································23
5.3 電梯對重配置····················································24
5.4 平層調整························································24
5.5 起動補償調整····················································24
5.6 轎內負荷檢測設置···············································24
6. 起動舒適感調整··················································25
7. 功能確認························································25
五.MCUB 板使用說明····················································25
1. MCUB 板簡介·····················································25
2. 小鍵盤介紹·····················································27
2.1 硬件介紹·······················································27
2.2 一般操作·······················································27
2.3 各狀態(tài)解釋·····················································28
六.艾默生變頻器專用操作面板使用說明···································31
1. 操作面板硬件說明················································31
2. 按鍵功能說明···················································32
3. 指示說明························································32
4. 鍵盤操作說明···················································33
七.手持編程(GHP)操作說明············································34
1.手持編程(GHP)硬件說明··········································34
HGP 電梯安裝調試手冊 編號:GY081-05 P-3
標記 處數
2.按鍵功能說明·····················································35
3.GHP 操作流程簡介················································36
八.故障說明···························································36
1.電梯故障的內部處理方式···········································36
2.電梯故障代碼表···················································37
3.變頻器故障代碼表·················································38
九.HGP 乘客電梯標準規(guī)格表················································39
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